From Olives to Olive Oil

After the truck dumps the olives, workers judge the ripeness of the particular load. The mix of green and purple indicates what the balance of flavors will be: bitter, fruity, grassy, etc. North Americans, who use relatively little olive oil prefer a blander taste than Spaniards and Italians who enjoy a more robust flavor. More green olives = more grassy, amargo (bitter) taste. I'm starting to really like flavor in my olive oil. The greener the better in my book! 

This batch of olives has a good blend of the ripe (purple) fruit with the less ripe (green) olives.

Conveyor belts move the fruit from the basement to a series of points where it is washed, leaves and non-olivey objects are separated out and into a series of machines that shake, rattle and roll (just kidding--I have no idea what happens, but it involves mashers and centrifuges and magic but NO HEAT). Don't let the three people who have explained it to me know that I suggested I didn't understand the process completely!

 This slurry gets refined and separated every step along the way---

.....until wah-lah! Olive oil!!

 The oil is stored for a time in the tanks with legs and a funnel-like base for any water or solids to sink to the bottom and be drained off and then in gigantic tanks (over a million gallons of storage capacity in these 40 tanks) in a climate-controlled room ready to be sold to wholesalers and exported.

This is the General Manager and Company Vice President and family that we love. Just having a tour with the commoners...... Austin prides himself on making funny faces, Dakota has redeemed that name for me, Madi is just eleven and knitting socks because I'm an awesome teacher and Dillon wanted a short list of things for his birthday--the last thing on the list was, "Bagleys." How could you not love him?

So once the oil has been extracted, some byproducts have to be dealt with. The pits become this material in my hand, piles of which are in the other two pictures. It is burned in the bio-masa red machine to provide energy for the plant~ very efficient and resourceful! I'm not sure what happens to the leaves and twigs, but it's an impressively small pile in comparison with the pit material.

The sloppy olive mash after the oil is extracted gets loaded on a truck and hauled to an area of the fundo where it's hilly and wild. There's quite a quantity of this residue, but a large area for it. It looks like a river of tar and smells woody and rich at this point. The wild horses seem to enjoy eating it. 

Watch for Chilean olive oil in your local grocery store. It's being sold to companies who will bottle it under their own label, but for the last two years, it was bottled and given as gifts under the label ARC (AgroReservas de Chile) with a picture of Noah's ark. The purpose of this farm is investment in the land, primarily, but also to produce food reserves in times of need. I'm happy we won't have to rely on Crisco for our fat allotment in a famine, aren't you?